Food + Beverage

If It Spills, Chills, Bakes, Or Fills, We Have Your Floor Protected.

Everything You Need to Know About Concrete Coatings for Food & Beverage Processing Facilities

Consurco is at the forefront of providing specialized flooring solutions designed to meet the unique and demanding environments of food and beverage processing facilities. Our extensive range of coating systems are meticulously engineered, not just to fulfill but to exceed the rigorous standards these facilities require.

In an industry where hygiene, safety, and compliance are primary, our concrete coatings ensure a perfect blend of durability and functionality. We understand that each facility has its distinct challenges – from maintaining the highest levels of cleanliness to withstanding harsh chemical exposures and extreme temperature changes. Our commitment goes beyond just meeting industry standards; it's about enhancing the operational efficiency and safety of your food and beverage processing facility, ensuring that every square inch of flooring contributes to your business's success and compliance.

Workplace Challenges in Food + Beverage Processing Facilities

In food and beverage processing facilities, floors must meet exacting standards. They require robust hygiene to prevent contamination, resistance to potent cleaning chemicals, and the ability to withstand significant temperature variations. Additionally, they need the strength to handle continuous heavy traffic and equipment use. Consurco specializes in crafting flooring solutions that are up to these rigorous demands, ensuring both durability and functionality in the demanding environments of food and beverage processing.

  • Hygiene and Sanitation

  • Chemical Exposure

  • Temperature Extremes

  • Abrasion and Impact Resistance

  • Regulatory Compliance

  • Cleanliness and Contamination Avoidance

  • Operational Continuity

Hygiene and Sanitation

Maintaining strict hygiene standards is crucial to prevent contamination. Flooring must resist bacterial growth, be easy to clean, and impermeable to liquids to ensure food safety.

Chemical Exposure

Various cleaning agents, acids, and sanitizers used in these facilities can damage flooring surfaces. Chemical-resistant flooring is essential to withstand exposure to these substances.

Temperature Extremes

Food processing areas may experience temperature fluctuations. Flooring systems must endure these changes without cracking or deteriorating, ensuring longevity despite thermal cycling.

Abrasion and Impact Resistance

High traffic, heavy equipment, and movement of carts can cause wear and damage to the floor. The flooring needs to be durable enough to resist abrasion and impacts.

Regulatory Compliance

Compliance with stringent standards like FDA, USDA, HACCP, and local health codes is vital. Flooring solutions must meet these standards to ensure adherence to food safety regulations.

Cleanliness and Contamination Avoidance

Food and beverage processing areas require seamless, non-porous flooring to prevent the accumulation of contaminants and bacteria in joints or crevices.

Operational Continuity

Downtime for flooring maintenance or repairs can disrupt operations. Flooring systems need to be durable, low-maintenance, and quick to install or repair to minimize disruptions in production.

Food + Beverage Processing Concrete Coatings

At Consurco, our commitment to the food and beverage processing industry is unmistakable in our extensive range of FDA-compliant, specialized coating systems. We understand the critical importance of maintaining hygiene, safety, and regulatory compliance in these facilities. Our diverse portfolio is carefully curated to address the unique challenges and demands of these working environments. Combining the latest technology with our deep well of industry expertise, we offer a variety of concrete coating systems, each uniquely designed for quality and performance, ensuring that we have a tailored solution for every specific need of your facility. These include:

  • Solution Provider

    Resinous Coatings (Epoxy Coatings)

    Perfect for areas with heavy foot traffic, providing robust strength and chemical resistance.

  • PreQual

    Cementitious Urethane

    A high-performance blend, ideal for use with multi-layer systems, offering durability and resilience.

  • High Quality Performance

    Polyurethane Coatings

    Renowned for their durability and resistance to harsh chemicals and abrasions.

  • Solution Provider

    Polyaspartic Coatings

    Known for their rapid cure times and high durability, resisting UV rays, abrasions, chemicals, and other environmental factors.

  • PreQual

    Waterproofing and Moisture Mitigation

    Designed to comprehensively waterproof surfaces and protect surrounding areas.

  • High Quality Performance

    Mortal Laminate Systems

    Suited for both primary and secondary containment of aggressive chemicals.

  • Solution Provider

    Mortal Laminate Systems

    Engineered for containment of aggressive chemicals, either secondary or primary.

  • PreQual

    Static Dissipative Coatings

    Aimed at controlling static electricity by dissipating electrostatic charges to the ground.

  • High Quality Performance

    High-build Coatings

    Tailored for environments needing thicker, more robust coatings to withstand harsh contaminants and heavy use.

  • High Quality Performance

    Static Dissipative Coatings

    Engineered to control static electricity, safely dissipating electrostatic charges.

  • High Quality Performance

    MMA (Methyl Methacrylate) Coatings

    Rapid-curing for quick turnarounds without sacrificing durability.

  • High Quality Performance

    Polished & Sealed Concrete

    Offering a sleek, mechanically honed, and polished surface.

Key Features

  • Resistance to Harsh Cleaning Chemicals
  • Durability Against Heavy Equipment, Chemicals, and Foot Traffic
  • Anti-slip Properties for Worker Safety
  • Seamless and Impervious Surfaces to Prevent Bacteria Growth
  • Compliance with Health and Safety Regulations
  • Antimicrobial
  • Thermal Shock Resistant
  • Abrasion Resistance
  • Easy to Clean
  • Exceptional Longevity
  • Waterproof and Moisture Mitigation
  • Wide Range of Decorative Options
  • 09 00 00 Fluid Applied Floor Coatings
  • 09 77 00 Special Wall Coatings
  • 03 00 00 Concrete Rehabilitation and Polish/Grind
  • 07 00 00 Thermal/Moisture Protection and Joints

Tailored Solutions for Food & Beverage Processing Facilities

At Consurco, we tailor our process to meet the unique needs of food and beverage processing facilities. Starting with a thorough consultation, we explore your facility’s specific operational requirements, compliance standards, and environmental conditions. This allows us to understand the unique aspects of your operation deeply.

Our team then conducts a detailed site assessment, scrutinizing factors like substrate integrity, traffic patterns, and cleaning protocols. This level of detail ensures we design flooring solutions that are a perfect match for your facility's unique requirements.

Drawing on our extensive expertise, we recommend a range of customized flooring solutions. Our installation process is designed to be efficient and minimally disruptive, focusing on precise scheduling, thorough surface preparation, and adherence to regulatory standards.

We extend our commitment beyond installation, offering robust post-installation support and maintenance guidance. This ensures the longevity and optimal performance of your flooring system, enhancing the safety and functionality of your processing environment.

Food + Beverage Processing – Facility Needs

We appreciate that each facility in the food and beverage industry has unique flooring requirements. A bakery's needs differ significantly from those of a brewery or a dairy farm. This understanding drives us to develop concrete coatings that specifically cater to the varied demands of these facilities. Our solutions are tailored to:

  • Solution Provider

    Handle Temperature Extremes

    Ensuring durability through fluctuating temperatures common in food and beverage processing.

  • High Quality Performance

    Accommodate Heavy Machinery

    Designed to withstand the wear and tear from constant use of heavy equipment.

  • PreQual

    Ensure Hygiene and Cleanliness

    Maintaining a sterile environment crucial in food processing.

  • Solution Provider

    Meet Regulatory Requirements

    Compliant with industry standards to ensure your facility operates within legal guidelines.

  • PreQual

    Customize Aesthetics

    Aligning with your brand identity, our coatings blend functionality with style.

Whether it's handling the rigorous environment of processing plants or the meticulous demands of wineries, our concrete coatings are engineered to enhance the efficiency, safety, and appearance of your food and beverage processing facility.

Facility Types

Browse this list of food & beverage processing facilities that we can expertly install or refurbish concrete coatings for:

  • Bakeries
  • Breweries
  • Canneries
  • Farms / Dairies
  • Food Storage / Silos
  • Granaries
  • Greenhouses / Grow Facilities
  • Mills
  • Processing Plant
  • Slaughterhouses
  • Wineries
  • And more!

Installation of Food + Beverage Processing Concrete Coatings

The installation of concrete coatings in food and beverage processing facilities with Consurco is a process guided by precision and tailored expertise. Recognizing the critical role of flooring in these environments, we approach each installation with a focus on minimizing downtime and ensuring operational continuity. Our skilled technicians are equipped with specialized knowledge and tools to prepare and install coatings that meet the unique demands of food and beverage processing. This includes selecting the right materials and employing techniques that ensure longevity and compliance with industry standards.

  • Concrete Surface Profile (CSP)

  • The Right Coating Environment

  • The Right Coating System

  • Our “Done Right the First Time” Promise

Concrete Surface Profile (CSP)

CSP preparation is meticulously executed to ensure optimal adhesion and effectiveness of the coating. Our team employs cutting-edge techniques and equipment to achieve the precise texture needed for each specific coating system. This careful preparation is the foundation for a durable, high-performance flooring solution, tailored to the rigorous demands of food and beverage processing environments.

The Right Coating Environment

For the optimal installation of our concrete coatings, creating the right environment is crucial, especially in food and beverage processing facilities. We meticulously manage the installation conditions, ensuring a climate-controlled setting to facilitate the perfect application and curing of the coating. This attention to detail includes monitoring ambient and surface temperatures, as well as moisture levels, to provide the ideal conditions for each specific coating system. Such precision ensures the integrity and longevity of the coating, aligning with the high standards of the food and beverage processing industry.

Next, we carefully assess the unique environmental factors and operational activities of each facility. This enables us to recommend a coating system that not only meets, but exceeds requirements for hygiene, durability, and regulatory compliance. Whether it’s managing heavy machinery traffic, resisting chemical spills, or maintaining cleanliness standards, our solutions are designed to provide optimal performance and longevity in the demanding food and beverage processing environment.

Our “Done Right the First Time” Promise

At Consurco, we are proud to offer our 'Done Right the First Time' promise to all clients. This commitment is embodied by our team of expert technicians, who bring unparalleled proficiency and skill to each project. Their expertise ensures that every coating installation is executed with meticulous attention to detail and adherence to industry standards. This dedication not only guarantees a flawless application but also instills confidence that your flooring will meet the demanding needs of your facility from day one.

Contact Consurco For Food & Beverage Floor and Wall Concrete Coatings

Ready to enhance your food & beverage processing facility with top-quality concrete coatings? Contact Consurco, your trusted experts in industrial concrete coatings. Licensed to work across the United States, including Idaho, Montana, Wyoming, Oregon, Hawaii, Washington, Alaska, California, Nevada, Utah, Colorado, Arizona, New Mexico, and beyond, we are available to bring our expertise to your project.

Get in touch with us today at 844-780-7853 or email us at info@consurco.com. You can also reach out through our contact form.

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