Industrial Coatings

At Consurco, we specialize in providing top-tier industrial concrete coating systems tailored to meet the diverse needs of industrial facilities. With a wide range of coating solutions, we are committed to enhancing the durability, safety, and aesthetics of your industrial space.

Everything You Need to Know About Concrete Coatings for Industrial Facilities

Understanding the unique demands of industrial environments, our expertise lies in developing coatings that not only withstand the rigorous challenges of heavy machinery, chemical exposures, and constant traffic but also contribute to operational efficiency and worker safety. Our approach is centered on delivering custom solutions that ensure your flooring remains resilient, safe, and visually appealing, underlining our dedication to quality and customer satisfaction.

Workplace Challenges in Industrial Facilities

Coping with the demanding nature of industrial facilities presents a unique set of challenges that require more than just ordinary solutions. From enduring the constant stress of heavy machinery and foot traffic to resisting harsh chemical spills and impacts, the demands on industrial flooring are immense. 

In these settings, the floor isn't just a surface; it's a critical component of a safe and efficient workspace. As we dive deeper into specific challenges such as heavy machinery traffic, chemical exposure, and more, it’s clear that a specialized approach is necessary to maintain not only the integrity of the flooring but also the safety and productivity of the entire facility. Our tailored concrete coating solutions are designed precisely to meet these robust requirements, ensuring your industrial space is well-equipped to handle these rigorous demands.

  • Heavy Machinery and Traffic

  • Chemical Exposure

  • Impact Resistance

  • Operational Efficiency

  • Safety

Heavy Machinery and Traffic

Industrial environments involve heavy machinery, forklifts, and continuous foot traffic, causing significant wear and tear on flooring surfaces. The flooring needs to withstand heavy loads without deteriorating.

Chemical Exposure

Industrial processes often involve the use of harsh chemicals and substances that can spill or leak onto the floor. Resistance to these chemicals is essential to prevent damage to the flooring.

Impact Resistance

Movements of heavy machinery, dropped tools, and other activities in industrial settings can cause impacts that weaken flooring surfaces. Impact-resistant coatings are crucial to prevent damage and maintain a safe working environment.

Operational Efficiency

Downtime for flooring maintenance or repairs can significantly impact productivity. As a result, flooring systems should be durable, requiring minimal maintenance to ensure uninterrupted operations.

Safety

High-traffic areas in industrial settings can pose slip hazards due to spills or oily residues. Implementing slip-resistant coatings in these areas is crucial to prevent accidents and ensure safety for workers.

These challenges require a robust flooring solution that combines durability, chemical resistance, impact resistance, and safety features tailored specifically to industrial environments. Consurco's specialized coating systems will meet these challenges.

Industrial Concrete Coatings

In the world of industrial concrete coatings, Consurco stands at the forefront, offering a comprehensive suite of solutions designed to confront the rigors of industrial environments. Our range of coating systems is not just varied; it's meticulously engineered to cater to the specific needs of different industrial settings. Each coating option we provide comes with its unique set of benefits, ensuring that no matter the challenge your facility faces, we have a solution that fits. Some of our standout industrial concrete coatings include:

  • Solution Provider

    Resinous Coatings (Epoxy Coatings)

    Perfect for areas with heavy foot traffic, offering exceptional strength and chemical resistance.

  • PreQual

    Cementitious Urethane

    A robust blend, ideal for environments demanding a combination of durability and chemical resistance.

  • High Quality Performance

    Polyurethane Coatings

    Known for their superior durability and resistance to harsh chemicals and abrasions.

  • Solution Provider

    Polyaspartic Coatings

    Fast-curing with high durability, excellent for areas exposed to UV rays and environmental stressors.

  • PreQual

    Waterproofing and Moisture Mitigation

    Engineered to fully waterproof and protect surfaces and surrounding areas.

  • High Quality Performance

    High-build Coatings

    Perfect for industrial environments requiring thicker, more durable coating systems for enhanced protection.

  • Solution Provider

    Mortal Laminate Systems

    Engineered for containment of aggressive chemicals, either secondary or primary.

  • PreQual

    Static Dissipative Coatings

    Aimed at controlling static electricity by dissipating electrostatic charges to the ground.

  • High Quality Performance

    MMA (Methyl Methacrylate) Coatings

    Rapid curing systems known for quick turnaround and long-lasting durability.

  • Solution Provider

    Polished & Sealed Concrete

    echanically honed and polished for a sleek and durable surface finish.

Key Features of Industrial Concrete Coatings

  • Slip Resistance
  • Safety Striping
  • Thermal Shock Resistance
  • Abrasion Resistance
  • Ease of Cleaning and Maintenance
  • Durability Against Heavy Equipment and Foot Traffic
  • Seamless Floor & Wall Systems
  • Exceptional Durability & Longevity
  • Rapid Return to Service
  • Chemical and Acid Resistant
  • Waterproof
  • Aesthetically Appealing
  • Wide Range of Decorative Options!
  • 09 00 00 Fluid Applied Floor Coatings
  • 09 77 00 Special Wall Coatings
  • 03 00 00 Concrete Rehabilitation and Polish/Grind
  • 07 00 00 Thermal/Moisture Protection and Joints

Tailored Solutions for Industrial Flooring

At Consurco, we recognize that each industrial facility has its unique set of challenges and requirements. That's why we don't just offer products; we provide tailored solutions. Our commitment extends throughout the entire process, from planning to installation.

Our process begins with a thorough consultation to understand the specific needs of your facility, considering operational demands, regulatory standards, and environmental conditions. We then conduct an in-depth site assessment, evaluating factors like substrate integrity, traffic patterns, and cleaning protocols. This meticulous approach allows us to recommend and implement a customized flooring solution that's not just a fit, but a perfect match for your facility. 

Utilizing our expertise and extensive knowledge, we then recommend a range of customized flooring solutions, each designed to meet the unique demands of your facility. We strive to minimize disruption to your operations, ensuring a seamless and efficient installation. This includes scheduling, meticulous surface preparation, strategic material procurement, and strict adherence to regulatory compliance throughout the installation process.

And our service doesn't end with installation! We provide post-installation support and maintenance advice, offering complete guidance on maintenance protocols and proper care. This ensures the longevity and optimal performance of your newly installed flooring system, maximizing your investment and enhancing your facility's overall functionality and safety.

Industrial Facility Needs

We understand that the flooring needs of a cannery differ vastly from those of a data center or a dairy farm. That's why our industrial concrete coatings are designed to cater to the specific needs of a diverse range of facilities. Whether it's a chemical processing plant, a high-tech data center, or a bustling manufacturing plant, we ensure that our solutions:

  • Solution Provider

    Address Sector-Specific Hazards and Requirements

    Our coatings are tailored to meet the unique environmental and operational challenges of each sector.

  • High Quality Performance

    Maintain Functionality to Limit Downtime and Profit Loss

    These durable coatings are designed to reduce the need for frequent maintenance, thereby minimizing operational interruptions.

  • PreQual

    Easy to Clean and Maintain

    Simplifying maintenance processes to keep your facility running smoothly.

  • Solution Provider

    Resistance to Chemical, Abrasion, and Impact Abuse

    They can withstand the rigorous demands of industrial activities over time.

  • PreQual

    Balance Functional Needs with Aesthetic Considerations

    We provide solutions that not only serve practical purposes but also enhance the visual appeal of your workspace.

  • High Quality Performance

    Benefit Your Bottom Line

    By investing in our quality coatings, you enhance the longevity and safety of your floors, which contributes to overall cost savings.

Facility Types

Browse the list of facility types that have benefitted from our industrial concrete coatings, proving our versatility and commitment to meeting the diverse needs of the industrial sector

  • Canneries
  • Plants
  • Chemical Processing Plants
  • Secondary Containment
  • Breweries
  • Dairies
  • Aerospace and Aviation
  • Food and Beverage Processing
  • Manufacturing Plants
  • Farms
  • Food Storage / Silos
  • Granaries
  • Greenhouses / Grow Facilities
  • Mills
  • Slaughterhouses
  • Warehouse and Distribution Centers
  • Data Centers and Tech Facilities
  • And More!

Installation of Industrial Concrete Coatings

The installation of industrial concrete coatings at Consurco is a finely tuned process, emphasizing precision and expertise. With state-of-the-art equipment and skilled professionals, we ensure that each step of the installation process, detailed in the following sections, sets the foundation for a durable and high-quality industrial flooring solution.

  • Concrete Surface Profile (CSP)

  • The Right Coating Environment

  • The Right Coating System

  • Our “Done Right the First Time” Promise

Concrete Surface Profile (CSP)

First, we meticulously evaluate and prepare the concrete surface to match the required CSP level for each specific coating system. This process involves using advanced equipment to achieve the ideal texture and porosity, ensuring the coating adheres securely and performs optimally.

The Right Coating Environment

Next, we meticulously manage environmental conditions, maintaining controlled temperatures and humidity levels to facilitate optimal application and curing of the coating. We also conduct concrete moisture tests to assess and manage the moisture levels, ensuring the substrate is ideally prepared for your chosen coating system. Prior to installation, we emphasize the importance of a clean, debris-free jobsite and require exclusive access to the area to prevent contamination.

The Right Coating System

Selecting the right coating system is essential for meeting the specific demands of each industrial facility. We tailor our coating solutions to align with the unique environmental and operational factors of your space. This includes considering aspects such as foot traffic, exposure to chemicals and acids, temperature fluctuations, and the need for anti-static properties. Our team of experts works closely with you to identify and apply the most suitable coating system, ensuring it not only meets but exceeds your facility’s specific requirements for durability, safety, and efficiency.

Our “Done Right the First Time” Promise

At Consurco, we stand by our 'Done Right the First Time' promise, a commitment that highlights the quality and precision of our work. Our team of highly trained and certified technicians brings unmatched expertise to each project, ensuring every installation is executed flawlessly. Their proficiency, coupled with a proactive approach to problem-solving, guarantees that each job meets our rigorous standards of excellence from start to finish. This promise is our assurance to you that your industrial flooring will be installed with the utmost professionalism and skill, ensuring lasting performance and satisfaction.

Contact Consurco For Industrial Concrete Coatings

Ready to enhance your industrial facility with top-quality concrete coatings? Contact Consurco, your trusted experts in industrial concrete coatings. Licensed to work across the United States, including Idaho, Montana, Wyoming, Oregon, Hawaii, Washington, Alaska, California, Nevada, Utah, Colorado, Arizona, New Mexico, and beyond, we are available to bring our expertise to your project.

Get in touch with us today at 844-780-7853 or email us at info@consurco.com. You can also reach out through our contact form.

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