Everything You Need to Know About Concrete Coatings for Manufacturing Facility

At Consurco, we specialize in crafting flooring solutions specifically for the manufacturing industry. Our comprehensive range of coating systems is designed to tackle the unique challenges faced by manufacturing facilities. Understanding the importance of durability, safety, and efficiency, we provide flooring that can withstand the rigorous demands of heavy machinery and traffic, resist chemical spills, and offer impact resistance. Our goal is to enhance the operational efficiency of your manufacturing facility, ensuring our flooring systems contribute to a safe, durable, and highly functional workspace.

Workplace Challenges in Manufacturing Facilities

In the demanding environment of manufacturing facilities, the flooring faces a unique set of challenges that require specialized solutions. These environments are characterized by the constant movement of heavy machinery and foot traffic, leading to significant wear and tear. There's also the ever-present risk of chemical spills and the need for impact resistance due to the movement and use of heavy equipment.

Additionally, operational efficiency is key; concrete surfaces must be durable and require minimal maintenance to avoid costly downtime. After years of experience, we understand these challenges and have developed a range of coating systems specifically designed to withstand the rigorous conditions of manufacturing settings, ensuring a safe, durable, and efficient workspace.

  • Heavy Machinery and Traffic

  • Chemical Exposure

  • Impact Resistance

  • Operational Efficiency

Heavy Machinery and Traffic

These facilities often have heavy machinery, forklifts, and constant foot traffic, leading to increased wear and tear on floor and wall surfaces.

Chemical Exposure

Manufacturing processes often involve the use of various chemicals and substances that can spill or leak onto the floor. Resistance to these chemicals is crucial to prevent damage to flooring surfaces.

Impact Resistance

Machinery movement, dropping tools, and heavy equipment usage can cause impacts that weaken traditional flooring surfaces. Impact-resistant coatings are essential to prevent damage and maintain a safe working environment.

Operational Efficiency

Downtime for maintenance and flooring repairs can significantly impact productivity. Because of this, flooring systems should be durable, and require minimal maintenance.

Addressing these challenges calls for a flooring solution that's strong, resistant to chemicals, can take a hit, and includes safety features, all specifically designed for manufacturing areas. Consurco's specialized coatings are made to handle these tough requirements.

Manufacturing Floor and Wall Concrete Coatings

Our concrete coatings for manufacturing floors and walls are crafted to withstand the rigors and extreme demands of the industry, ensuring both durability and resilience. We understand that manufacturing settings require surfaces that can handle everything from heavy machinery to chemical spills, and our coatings are up to the task.

Our extensive range includes various types that cater to different aspects of manufacturing environments. From high-traffic areas that need tough, long-lasting surfaces to sections that require chemical-resistant coatings, we have solutions to suit every need. This versatility is key in providing an all-encompassing solution for manufacturing facilities, ensuring that every inch of floor and wall space is optimally protected and maintained. These options include:

  • Solution Provider

    Resinous Coatings (Epoxy Coatings)

    Perfect for heavy foot traffic, providing strength and chemical resistance.

  • PreQual

    Cementitious Urethane

    A high-performance mix for areas needing both durability and chemical resistance.

  • High Quality Performance


    Offers excellent durability and resistance to harsh chemicals and abrasions.

  • Solution Provider


    Rapid-curing, high durability, ideal for quick turnaround areas.

  • PreQual

    Waterproofing and Moisture Mitigation

    Critical for protecting surfaces from water and moisture.

  • High Quality Performance

    High-build Coatings

    Thicker, more durable coatings for enhanced protection against harsh contaminants and heavy use.

  • Solution Provider

    Mortal Laminate Systems

    Designed for primary or secondary containment of aggressive chemicals.

  • PreQual

    Static Dissipative Coatings

    Essential for controlling static electricity in sensitive environments.

  • High Quality Performance

    MMA (Methyl Methacrylate) Coatings

    Fast-curing systems for durability and quick response.

  • Solution Provider

    Polished & Sealed Concrete

    Mechanically honed and polished for a sleek, durable finish.

Key Features of Manufacturing Concrete Coatings:

  • Slip Resistance
  • Safety Striping
  • Thermal Shock Resistance
  • Abrasion Resistance
  • Ease of Cleaning and Maintenance
  • Durability Against Heavy Equipment and Foot Traffic
  • Seamless Floor & Wall Systems
  • Exceptional Durability & Longevity
  • Rapid Return to Service
  • Chemical and Acid Resistant
  • Waterproof
  • Aesthetically Appealing
  • Withstands plastic, rubber, and steel castors
  • Wide Range of Decorative Options!
  • 09 00 00 Fluid Applied Floor Coatings
  • 09 61 36 Static-Resistant Flooring
  • 09 77 00 Special Wall Coatings
  • 03 00 00 Concrete Rehabilitation and Polish/Grind
  • 07 00 00 Thermal/Moisture Protection and Joints

Tailored Solutions for Manufacturing Flooring

At Consurco, our process for manufacturing flooring solutions is comprehensive and customized. We start with a thorough consultation to understand each facility's unique operational requirements, regulatory standards, equipment needs, hygiene protocols, and environmental conditions. This initial examination is crucial for crafting a flooring solution that aligns perfectly with your specific needs.

Our team then conducts an extensive site assessment, carefully evaluating existing conditions, substrate integrity, traffic patterns, and cleaning protocols, along with any specific challenges your facility may face. This assessment forms the foundation for our customized flooring recommendations, drawing from our wide range of expertise and knowledge to meet your facility's requirements.

Installation planning is another critical step in our process. We aim to minimize disruption to your operations, ensuring a seamless and efficient installation. This involves meticulous planning, from scheduling to surface preparation, material procurement, and strict adherence to regulatory compliance throughout the installation phase.

Our commitment to your facility extends beyond installation. We provide detailed post-installation support and maintenance guidance. This comprehensive approach ensures the longevity and optimal performance of your flooring system, helping to maximize your investment and maintain the functionality and safety of your manufacturing environment.

Facility Types of Manufacturing Concrete Coatings

In the manufacturing industry, the installation of concrete coatings by Consurco is tailored to meet the diverse needs of various manufacturing sectors. Our installation process is guided by a clear understanding of your unique business requirements, ensuring that the flooring system:

  • Solution Provider

    Addresses Sector-Specific Hazards

    Customized to handle the unique risks and requirements of your specific manufacturing sector.

  • High Quality Performance

    Balances Function and Aesthetics

    Crafted to provide practical benefits while enhancing the visual appeal of your workspace.

  • PreQual

    Maintains Functionality

    Designed to limit downtime and prevent profit loss due to maintenance or repairs.

  • Solution Provider

    Resists Chemicals, Abrasion, and Impact

    Durable against the harsh conditions of manufacturing environments.

  • PreQual

    Easy to Clean and Maintain

    Simplifies upkeep, contributing to the overall efficiency of your operations.

  • High Quality Performance

    Benefits Your Bottom Line

    An investment in quality and durability that pays off in the long term.

Facility Types

Explore the range of manufacturing facilities that have been enhanced by Consurco's flooring installations, showcasing our adaptability and dedication to addressing the varied demands of the manufacturing industry:

  • Automotive
  • Aerospace and Aviation
  • Consumer Products
  • Electronics
  • Heavy Equipment
  • High-tech Semiconductor
  • Marine
  • Textile/Clothing
  • Food and Beverage Processing
  • Pulp and Paper
  • Chemical Processing
  • Metal Fabrication

Installation of Manufacturing Concrete Coatings

In the installation of concrete coatings for manufacturing facilities, Consurco combines precision with tailored expertise. Our approach is streamlined to minimize disruption while ensuring top-quality results. We focus on careful material selection and optimal conditions for coating adherence, ensuring each application meets the demands of the manufacturing environment.

  • Concrete Surface Profile (CSP)

  • The Right Coating Environment

  • The Right Coating System

  • Our “Done Right the First Time” Promise

Concrete Surface Profile (CSP)

In manufacturing facilities, achieving the correct Concrete Surface Profile (CSP) is vital for optimal coating adherence. Consurco uses advanced techniques and equipment to precisely prepare the concrete surface, ensuring that each coating bonds effectively and provides long-lasting durability.

The Right Coating Environment

For successful coating applications in manufacturing facilities, establishing the right environment is essential. Consurco meticulously manages ambient conditions, ensuring temperature and humidity are optimized for the perfect application and curing of our specialized coatings.

The Right Coating System

Selecting the appropriate coating system is crucial for meeting the specific needs of manufacturing environments. Consurco offers a range of solutions tailored to address factors such as chemical exposure, heavy wear, and safety requirements, ensuring each system enhances the facility's functionality and durability.

Our “Done Right the First Time” Promise

At Consurco, we stand by our 'Done Right the First Time' promise, especially crucial in the manufacturing sector. This commitment is reflected in our meticulous planning, skilled application, and use of high-quality materials, ensuring each coating installation meets our rigorous standards. Our experienced technicians are dedicated to delivering flawless results that minimize downtime and maximize the efficiency and longevity of your manufacturing facility's flooring.

Contact Consurco For Manufacturing Floor and Wall Concrete Coatings

Ready to enhance your manufacturing facility with top-quality concrete coatings? Contact Consurco, your trusted experts in manufacturing concrete coatings. Licensed to work across the United States, including Idaho, Montana, Wyoming, Oregon, Hawaii, Washington, Alaska, California, Nevada, Utah, Colorado, Arizona, New Mexico, and beyond, we are available to bring our expertise to your project.

Get in touch with us today at 844-780-7853 or email us at You can also reach out through our contact form.

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